Engines
New Discs Factory Cuts Production Time in Half
Rolls-Royce has introduced new manufacturing techniques at Washington facility.

Rolls-Royce last month opened its new advanced engine disc manufacturing facility at Washington in the northeast of England. When it is fully operational in 2016, the 194,000-sq-ft (18,000 sq m) factory will have the capacity to make 2,500 fan and turbine discs each year for various Trent engines, including the new Trent XWB that powers the Airbus A350XWB.

The new facility represents an investment of approximately $165 million for Rolls-Royce. It incorporates several advanced manufacturing techniques including robotics and automation for shot-peen, painting and chemical processing operations, as well as the latest platforms for machining, grinding, broaching and inspection processes.