Ilyushin Il-96-400M Widebody Taking Shape
Developers expect Il-96-300 derivative quadjet to enter service in 2020

The Ilyushin design house has issued its first official presentation of the Il-96-400M, a four-engine design meant to fulfill Russia’s aspirations to develop a new indigenous widebody as a contingency in the event a planned joint Russian-Chinese program fails to materialize. Ilyushin general designer Nikolai Talikov presented the details during a recent conference of Il-96 operators organized by the Russian civil aviation authority Rosaviatsiya. Plans call for the latest iteration of the widebody quadjet to carry a 90,000-pound payload as far as 4,860 nautical miles. Officials expect the first prototype to fly in 2019 and become factory standard the following year.

Designed for a maximum takeoff weight of 595,000 pounds, the Il-96-400M incorporates the same fuselage used on the Il-96M/T stretch that won U.S. FAA shadow certification in 1997. It will go into production at United Aircraft Corporation (UAC) plant in Voronezh (VASO), which has so far assembled 103 Il-86s and 30 Il-96s—the only commercially available widebody passenger jets of Russian origin. Three Il-96-300s remain in service with Cubana de Aviacion, and about a dozen with Russian government bodies.

The Kremlin instructed UAC to boost Il-96 production to guarantee air links between the European part of the country and big cities in Siberia and on the Pacific coasts in case escalation of East-West relations further limit the use of imported jets. The Russian government has approved construction of an initial batch of six to ten quads for government structures as a first step to revive widebody jet production at VASO.

Talikov said the factory could boost Il-96 production from one to two airframes in recent years to the eight to 10 it used to build during Soviet times. ā€œI believe that, responding to the call to buy Russian having considered the new capabilities of the Il-96-400M, the airlines will place their orders,ā€ he concluded.

Last year the Russian government allocated 53 billion rubles ($925 million) for the program, of which half will go to a leasing company—IFC or GTLK—that would place newly built airplanes with airlines on operating lease terms. The remaining half will go to the industry, including 10 billion rubles ($175 million) to the Ilyushin design house for modifications to the already certified Il-96 platform.

Ilyushin won a formal contract for -400M development on December 29 of last year. Officials expect a short flight-test program given that earlier versions had already won a number of certificates, including the 1997 U.S. FAA shadow certification of the Il-96T/M. Talikov told AIN designers have begun a special effort to replace old wiring as a weight-saving measure, promising to cut operating empty weight (OEW) by one to two tons.

Planning to limit Western content to an absolute minimum, Ilyushin will consider only Perm-based Aviadvigatel engines. The PS-90A1 has won certification and became operational on the stretched freighter, whose maximum takeoff weight exceeds that of the baseline Il-96-300 by some 45,000 pounds. Polet operated four Il-96-400Ts between 2009 and 2013, before going bankrupt. Polet’s operational experience, however, allowed the industry to find and fix teething problems associated with the PS-90A1 and subsequently reach average time between removals of 10,000 flight hours, generally considered a good figure for a Russian engine.

Since Cubana took deliveries of the last Il-96-300 airliners in 2007, design of a completely reworked interior has begun. Ilyushin has invited completion companies to compete in an associated tender.

Although designers have settled on a specification, Talikov said the terms aren’t so firm that the winner will not enjoy room for creativity. However, he said the Il-96-400M must come with a central luggage bin, which neither the Il-86 nor Il-96-300 feature because their designers wanted to create ā€œspaciousā€ impression. However, passengers now tend to bring more hand luggage into aircraft cabins, requiring more space than available with the existing left- and right-hand bins.